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Thermal management for power electronics

Heat sinks for industrial power applications

Aluminium and copper thermal solutions for power semiconductors, IGBT modules, rectifiers, converters, traction equipment, welding systems, renewable energy, UPS and industrial electronics.

TOT POWER Iberia supplies standard and custom heat sink solutions, with technical-commercial support for profile selection, machining, assembly, air or liquid cooling and adaptation to existing designs.

Assembled heat sinks for industrial power electronics

Assembled heat sinks and thermal solutions for demanding industrial equipment.

Custom thermal solutions

Design, supply and adaptation of heat sinks for power equipment

In power electronics, the heat sink is not just a mechanical accessory. It is a critical element for equipment reliability, semiconductor lifetime and thermal stability of the complete assembly.

We work with extruded, assembled, welded and embedded heat sinks, coldplates and clamping systems for press-pack semiconductors. We can supply solutions for new designs, spare parts, maintenance, retrofit projects or replacement of existing references.

Our approach combines thermal, mechanical and assembly criteria: thermal resistance, profile mass, airflow, useful surface area, machining, finishes, insulation, tightening torque and semiconductor compatibility.

Key data for selecting a heat sink

  • Thermal power to be dissipated.
  • Ambient temperature and maximum allowable temperature.
  • Type of semiconductor or power module.
  • Natural convection, forced air or liquid cooling.
  • Available dimensions inside the equipment.
  • Machining, drilling, threading and surface finish.
  • Need for insulation, clips, clamps or press-pack mounting.
Product range

Heat sinks and cooling systems for power electronics

Product families for industrial electronics, power conversion equipment and applications where thermal dissipation directly affects system reliability.

Assembled heat sinks for power electronics
01 · High surface area

Assembled heat sinks

Heat sinks manufactured by joining base and fins to increase heat exchange surface, reduce fin spacing and improve performance in high-density designs.

Embedded heat sinks with high thermal efficiency
02 · Compact

Embedded heat sinks

High-efficiency solutions obtained by joining pressed modules, suitable when high thermal performance is required in compact spaces with optimized airflow channels.

High-power heat sinks for industrial applications
03 · High power

High-power heat sinks

Large-section profiles with high thermal inertia for rectifiers, converters, drives, traction, welding, UPS and industrial equipment with high current and high thermal losses.

Extra-wide welded heat sinks for industrial electronics
04 · Extra-wide

Extra-wide welded heat sinks

Heat sinks manufactured by welding one or several profiles together, designed to achieve widths and surfaces that would not be feasible with a single extruded profile.

Heat sinks with support guide for mechanical mounting
05 · Guided mounting

Heat sinks with support guide

Profiles with fixing guide to simplify mechanical installation on structures, frames or chassis. Suitable for equipment requiring robust and repeatable mounting.

Heat sinks for press-pack semiconductor mounting
06 · Press-pack

Heat sinks for press-pack semiconductors

Solutions for diodes, thyristors and disc-type semiconductors, designed to work with controlled contact pressure, efficient heat transfer and mechanical stability.

Cross-cut heat sinks for optimized ventilation
07 · Airflow

Cross-cut heat sinks

Profiles machined with transverse cuts in the fins to improve ventilation, support airflow and distribute dissipation in natural or forced convection applications.

Medium-power heat sinks
08 · Versatile use

Medium-power heat sinks

A balanced range in terms of thermal performance, weight, volume and ease of machining. Suitable for power supplies, controllers, converters and general industrial electronics.

Coldplates for liquid cooling of power modules Thermal map of a coldplate for power electronics
09 · Liquid cooling

Coldplates

Liquid-cooled plates for power modules, IGBT, SiC, MOSFET and high thermal density assemblies. Suitable when air cooling is not sufficient or not feasible.

Clamps for disc diodes and thyristors
10 · Controlled pressure

Clamps

Pre-calibrated clamping systems for disc diodes and thyristors. They apply controlled mechanical pressure, protect the semiconductor and ensure thermal and electrical contact.

Low-power heat sinks for industrial electronics
11 · Compact

Low-power heat sinks

Lightweight profiles for lower thermal dissipation applications, control electronics, small power supplies, compact converters and equipment where easy assembly is a priority.

Clip heat sinks for quick component mounting
12 · Quick mounting

Clip heat sinks

Heat sinks with elastic retaining elements for quick component fixing, without special machining and with sufficient pressure to maintain thermal contact.

Technical support and manufacturing

More than supply: mechanical and thermal adaptation of the heat sink

We support both technical purchasing and engineering teams in defining the most suitable heat sink for each application, including standard solutions, modification of existing profiles or development of specific parts.

CNC

Precision machining

Cutting, drilling, threading, milling and specific machining on aluminium or copper profiles, based on drawings or existing samples.

CAD

CAD-CAM design

Adaptation of 2D/3D models, definition of mounting holes, contact areas, housings and special geometries for the equipment.

ΔT

Thermal calculation

Study of thermal resistance, dissipated power, airflow, ambient temperature and maximum allowable semiconductor temperature.

Al

Standard and custom profiles

Selection of existing profiles or development of specific solutions when geometry, power level or mounting conditions require it.

µm

Surface finishes

Possibility of anodizing, protective treatments, functional finishes and surface preparation according to electrical, thermal or environmental requirements.

QA

Dimensional control

Verification of machining, critical tolerances and compatibility with power modules, disc semiconductors, clamps or existing assemblies.

Power electronics

Solutions for modules, discrete semiconductors and high-current assemblies

Heat sinks must be selected together with the semiconductor, fixing system, ventilation and working environment. A reference that appears similar can perform very differently if length, machining, airflow or contact pressure change.

TOT POWER Iberia can help review the application and propose a compatible solution, both for new designs and for maintenance of existing industrial equipment.

  • IGBT, SCR, diode and rectifier modules.
  • Press-pack semiconductors and disc components.
  • Industrial rectifiers and AC/DC converters.
  • Drives, UPS, chargers and power supplies.
  • Railway, renewable energy, welding and traction equipment.
Cooling assembly for high-power press-pack semiconductors
Industrial applications

Heat sinks for sectors where thermal reliability is critical

We supply thermal solutions for equipment manufacturers, engineering companies, industrial maintenance teams, integrators and technical purchasing departments.

Industrial rectifiers
Power converters
Variable frequency drives
UPS and chargers
Renewable energy
Railway traction
Industrial welding
Automation
Power supplies
Induction and furnaces
Telecommunications
Embedded electronics
How we work

From thermal requirement to machined heat sink supply

We can start from a drawing, sample, existing reference or thermal data from the application. From there, we review the real requirement: power, available space, semiconductor type, ventilation, machining and environmental conditions.

Application analysis

Review of dissipated power, ambient temperature, mounting type and operating conditions.

Solution selection

Standard profile, assembled heat sink, welded solution, embedded heat sink, coldplate or specific design.

Machining and finish

Mechanical adaptation of the heat sink with holes, threads, milling and surface treatment.

Supply and support

Delivery of parts for prototype, series production, maintenance, retrofit or industrial spare parts.

Technical enquiry

Useful information for requesting a heat sink

To select a heat sink correctly, electrical, thermal and mechanical data should be considered. It is not always necessary to have all the information at the beginning, but the more data provided, the more accurate the study will be.

We can also review alternatives for existing heat sinks, old assemblies or references with limited availability.

Recommended data

  • Drawing, sketch or photograph of the current heat sink.
  • Maximum available dimensions inside the equipment.
  • Thermal power to be dissipated or semiconductor losses.
  • Ambient temperature and maximum allowable temperature.
  • Semiconductor type: module, press-pack, diode, thyristor, IGBT, SiC or MOSFET.
  • Cooling type: natural convection, forced air or liquid cooling.
  • Holes, threads, milling, anodizing or other finishes.
  • Estimated quantity: prototype, spare part, series or project.
FAQ

Frequently asked questions about industrial heat sinks

Can TOT POWER Iberia supply custom heat sinks?

Yes. We can work with machined standard profiles, assembled heat sinks, welded solutions, coldplates or designs adapted to the thermal and mechanical requirements of the equipment.

Can heat sinks be manufactured according to customer drawings?

Yes. We can study parts based on drawings, physical samples or existing references, including cutting, CNC machining, drilling, threading, milling and surface finishes.

What is the difference between extruded, assembled and welded heat sinks?

An extruded heat sink is based on a single profile. An assembled heat sink increases fin surface by joining base and fins. A welded heat sink allows widths or geometries that would not be feasible with a single extruded profile.

When is a coldplate recommended?

A coldplate is recommended when power density is high, available space is limited or air cooling cannot keep the semiconductor temperature within safe limits.

Do you supply clamps for press-pack semiconductors?

Yes. We can supply clamps and cooling solutions for disc diodes, thyristors and semiconductors, taking into account contact pressure, mechanical mounting and heat transfer.

Can you help replace an old heat sink?

Yes. We can review photographs, dimensions, drawings or old references to study a compatible solution or a current alternative machined according to the equipment requirements.

Technical-commercial contact

Request information about heat sinks

Send us your enquiry and we will review the most suitable thermal solution for your application. You can attach a drawing, photograph, current reference, semiconductor data or equipment description.


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